Mastering Fusion Splicing: Insights and Best Practices with Jane Bailey CFOS

Mastering Fusion Splicing: Insights and Best Practices with Jane Bailey CFOS

Released Tuesday, 21st January 2025
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Mastering Fusion Splicing: Insights and Best Practices with Jane Bailey CFOS

Mastering Fusion Splicing: Insights and Best Practices with Jane Bailey CFOS

Mastering Fusion Splicing: Insights and Best Practices with Jane Bailey CFOS

Mastering Fusion Splicing: Insights and Best Practices with Jane Bailey CFOS

Tuesday, 21st January 2025
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0:00

Welcome to let's Talk Cabling

0:03

, the award-winning

0:05

podcast where knowledge is power

0:08

and the low-voltage industry

0:10

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0:12

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0:14

here to empower installers , designers

0:17

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0:22

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. So grab your tools , turn

0:32

up the volume and let's talk

0:34

cabling .

0:36

Hey , wiremonkeys , welcome to another episode of let's

0:38

Talk Cabling . Today we're

0:40

talking fiber optics with

0:43

a fiber optics instructor . Welcome

0:45

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0:51

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me a cup of coffee , you

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can schedule a 15-minute one-on-one call with me after hours , of course , and that

2:02

helps support the show . So one of the most

2:05

common areas of questions that I get

2:07

in fiber is fusion

2:09

splicing . A lot of people think

2:11

that it's a magic art . It's

2:15

not really . It's pretty simple . I mean , I

2:17

can teach anybody how to do it . I taught

2:19

one of the other instructors who never fusion spliced

2:21

how to do fusion splicing in a matter

2:23

of minutes and he was getting results at

2:25

0.01 , 0.02 . So

2:28

it's not that hard . But I wanted

2:30

to invite . I've been chasing a person

2:32

to come on the show for oh , I don't

2:34

know two years , two

2:36

years , and I finally got

2:38

her to agree to come on . Now you might be wondering why

2:41

did I invite her ? Because she's an instructor

2:43

in fiber optics and all over

2:45

LinkedIn . I just I admire the

2:47

dickens out of her . Welcome

2:49

to the show , jane Bailey . How are you doing ?

2:51

Good to meet you , Chuck .

2:52

Thank you for having me . It's about

2:55

time I got you on the show . I told you I'd get you . I

2:57

told you I'd get you . You did

2:59

so . Why don't you go ahead and

3:01

give us the 30 secondsecond

3:03

introduction who you are and why should

3:05

the audience listen to what you have to say ?

3:07

Well , I'm Jane Bailey

3:09

. I've been involved with fiber optics

3:11

since 1998 . I

3:13

started back

3:16

with Expertec as a fusion

3:18

splicer . I did a lot of DAVE-RAC

3:20

testing at that time as well , and

3:23

I spent about 24 years

3:25

in the field as a fusion splacer

3:27

and now I'm in a management role , so I develop

3:30

other people to learn how to do the job . I'm

3:33

an FOA certified instructor as well .

3:35

I got . Yeah , I want to ask you about that , because on your

3:38

your LinkedIn profile and the link will be

3:40

in the description below it says CFOS

3:42

slash I . What

3:44

does that mean ?

3:45

So I'm a certified fiber optic specialist

3:48

with my instructor certificate .

3:49

Okay , so how's that ? How's

3:52

a CFOS different from

3:54

a CFOT ?

3:56

Well , a CFOT has your . It's

3:58

your basic core course and

4:00

it's generally a three to five day

4:02

depending on who's teaching it , and

4:05

the specialist just kind of goes

4:07

into things like whether it's data to the antenna

4:09

system or fusion splicing

4:11

testing . You're more

4:14

specialized in that specific area , so

4:16

it could be outside plant as well .

4:18

Gotcha . So the CFOS would be like the next step

4:20

up after the CFOT . That's right . Yeah

4:22

, that makes sense . That makes sense . So

4:24

all right , let's get into this . What is fusion

4:26

splicing and how does it differ

4:29

from other fiber optic termination methods ?

4:31

Well , fusion splicing is a permanent

4:33

joint . It's going to give you a low loss on

4:35

your cable , more so than you would with connectors

4:38

, more so than mechanical

4:40

splices . So even though a mechanical splice

4:42

is considered a splice , it

4:44

still has more of a loss similar to

4:46

a connector . So fusion

4:49

splicing is the way to go if you're looking for low

4:51

loss in your system .

4:54

Especially with , like cable TV , where the losses

4:56

are extremely tight budgets

4:58

. That's right . And I get

5:00

you know because I teach during the day . See

5:02

, I'm really like a generalist

5:04

when it comes to teaching . I teach

5:06

a little bit of everything code , standards , copper , fiber

5:08

, blah , blah , blah . But you know I

5:11

lean to people like you and Lee Renfro

5:13

for the fiber stuff because

5:15

you guys are the . I consider you guys

5:17

the experts . I'm just a good generalist , but

5:19

I get questions all the time . You know fusion

5:22

spl splicing , also fusion splice

5:25

on connectors , and so

5:27

the question is you've kind of already answered

5:29

it you know fusion splicing is better because you have

5:31

less loss , but have you ever done

5:33

any any uh

5:35

consideration or research on

5:38

which is cheaper ? Is it cheaper

5:40

to fusion splice or is it cheaper to do a mechanical splice

5:42

?

5:43

I would say it depends on

5:45

how you're fusion splicing , but

5:47

the fusion splicing will give you the lower losses

5:50

. So that to me is a key critical

5:52

point . Those mechanical

5:54

connectors . They serve a purpose but

5:57

they can be quite expensive . So I've

5:59

seen in the past people putting those on

6:01

where it takes them five or six or seven

6:04

to get it correct and to get a low loss . So

6:06

when you're paying $20 a connector

6:08

or 17 , it adds up to something

6:10

at the end of the day .

6:12

Right right . And with fusion splicing your consumables

6:14

are pretty minimal . I mean , you're

6:17

going to have to have a cleaver , you're

6:20

going to have to have the sleeve which usually comes with

6:22

the thing , so the consumables are far less

6:24

. On mechanical , you know mechanical

6:27

connectors , mechanical splicing first came

6:29

out . I don't know if you're I don't think you're old enough

6:31

to remember this , but I am , because I've been in the industry since 1982

6:34

. Gosh , I'm old . I

6:36

remember when mechanical connectors first came out

6:38

there was a problem with

6:41

temperature ranges and expansion and contraction

6:43

and stuff .

6:47

Now they've kind of gotten past it , but future splicing , yeah , and the extra refractive gel . Inside of

6:49

them too . They were drying up . So especially if you're in buildings

6:52

where they had hydronic heating or

6:55

heating in the floors , you'd go in

6:57

and those connectors they would dry up over time , which

6:59

would cause system failure . So in

7:01

a lot of cases they were pulling those connectors

7:03

off and then just splicing on pigtails and

7:07

that's to solve the issue .

7:08

Yeah , and the last thing you want to do as end

7:13

users have the backbone go down in your network

7:15

, because you know , I don't know the index . Match

7:17

you gel dried up ? Explain that one to the

7:19

customer right . So terminating

7:21

fiber has evolved . I remember when

7:24

I first learned how to terminate fiber , everything

7:26

was a two-part epoxy with this big

7:28

old polishing machine and you had to put it

7:30

on the one disc and let it go for eight minutes , go to the

7:32

next disc , wait for eight minutes

7:34

and then it went to the handheld pucks and

7:37

stuff . So how has fusion splicing evolved

7:39

to meet the industry

7:41

needs ?

7:42

Oh , wow , I mean , it's involved , involved

7:44

, incredibly . I used to say we're fusion

7:46

splicers , now we're more strippers

7:48

and cleaners . We are splicers because

7:51

the machines have evolved . They'll do all of the

7:53

lining up of the xy . Uh

7:56

, they basically do everything for you . You just

7:58

have to do a nice clean cleave , make sure your

8:00

fiber is clean . So they've

8:02

evolved . I mean , when I first started splicing

8:04

I'm looking through a , I'm lining everything

8:06

up on the X , y axis Plus

8:08

your arc was wide open . I mean , think about that

8:10

, that's a 740 fold arc . If your finger's

8:13

in the wrong spot , it has the

8:15

potential to blow a hole through it . So now

8:17

the guys are protected where they have the windscreens

8:20

on them and everything's got to be shut

8:22

tight before it'll create that arc

8:24

.

8:25

So I imagine you've probably got

8:27

to experiment with a lot of different manufacturers

8:30

of fusion splicers . Right , I have

8:32

. Yeah , which is your favorite .

8:35

Well , a lot of people are going to hate me for saying

8:37

this , but I actually am really prone

8:39

to the FiberFox . I love their

8:41

6S and I love their

8:43

Mini 12R . I've

8:46

had using it in the field

8:48

. I actually had four or five , maybe six

8:50

networks in a row without a single deficiency

8:52

. So people said

8:54

, well , no , that's your skill . And I said , well , maybe

8:56

not , it might be the machine too . So

8:59

we are using them here in Atlanta , canada

9:01

, we purchased them for our slicers and , to

9:04

be quite honest , we noticed the deficiencies

9:06

change incredibly with them . But I'm

9:08

also a fuji kura girl too . I love those

9:10

.

9:11

So yeah , I'll see , I'll see . Uh , hey

9:13

, I'll see . If I refox at the bixi conference here in a few

9:15

weeks , I'll I'll make sure to relay that , that

9:18

, uh , that you , you . You called them out and

9:20

said that you , you like them the best I

9:22

do , I love , I love their machines .

9:24

I really do , and they've been really good

9:26

to the training school too . So

9:28

that's even more helpful .

9:30

Yeah , yeah right , Because fusion splicers , while

9:32

they're not expensive as a cable

9:34

certifier , they're still not cheap .

9:38

They're still going to be between , and that depends too if you're

9:40

going core alignment or cladding alignment . That's

9:43

going to make a big difference , Great .

9:44

It depends too if you're going core alignment or cladding alignment ? That's going to make a big difference

9:46

, great lead-in . Great lead-in because you know , I get asked a lot too

9:48

, because some people are looking to purchase a fusion

9:51

splicer and they want to know well

9:53

, should I go with core versus clad alignment ? What's

9:57

?

9:57

your thoughts . It depends on what you're doing . So

10:04

I've seen in mining operations where they're not sending data . It might be just to make a switch

10:06

go on , or it could be to run an elevator

10:08

or something like that . You can

10:10

get away with a cladding alignment machine , but

10:13

if you're doing backbone or

10:15

you're doing transport , fiber or long

10:17

haul , I think you want to be using your

10:20

core alignment . Now , that

10:22

being said , I don't have a lot of experience with

10:24

cladding alignment . I've used them on

10:26

two projects . One was a windmill , a

10:29

windmill farm with 97 towers , and

10:31

the other one was fiber to the home . It

10:33

was a rural build and it was the first one I did

10:35

back in 2015 , and I had

10:37

a cladding alignment unit and

10:39

it was fine for doing the mid-splicing

10:42

and plus , I was in a harsh condition

10:44

, so it's snowing , it's raining , it was

10:46

windy and cold . So

10:48

having a $7,000 machine

10:51

outside in those elements versus a $20,000

10:54

, it makes your day a little more comfortable

10:56

to do the job for sure .

10:59

You're not always fusion splicing in

11:01

a nice warm environment that's 75

11:03

degrees and lots of light .

11:06

Well , sometimes , yeah , but not all the

11:08

time . I've noticed since we've

11:10

done rural broadband , you do spend a lot more

11:12

time out of the truck than we used to , but

11:15

it's kind of nice too .

11:17

It has some advantages . I keep telling

11:19

my wife that if I

11:21

ever win the lottery , there'll be signs . And she goes what do

11:23

you mean ? I

11:26

said there'll be a fiber-splicing truck sitting out in our driveway . You know what ? It's ? A good

11:28

light . I don't splice fiber , I just want to have them because

11:30

I think they're so cool . I

11:35

just think they're so cool . So let me , I'm

11:37

just going to run this through my head , through a thought process

11:40

, and you tell me if I'm right or wrong and I'll probably insert

11:42

a graphic here in the video . So there's

11:44

three components to every fiber strand the core

11:46

, which is the very center , and

11:48

then think of another ring outside . That's the cladding

11:51

, and then the aqua coating . So

11:53

the cladding

11:55

alignment it lines the cladding , but

11:57

the cores may or may not be aligned . That's

12:00

correct .

12:09

Okay . So the core alignment is looking at the cores to make sure they're in line , which is more important

12:11

. Does that make sense ? Yeah , and it's really important too . If you're especially when you're splicing into

12:13

legacy fiber , maybe putting some new , modern , up-to-date fiber and you're going to legacy

12:15

those cores , you want to make sure that

12:17

they're as lined as possible . And I mean

12:19

, a lot of people don't put the core into perspective

12:22

. It's only know , 8.3

12:24

to 10 microns in size , and if you

12:26

look at the thickness of a sheet of paper , that's 50

12:28

microns . So it's a very , very

12:31

small area that we're playing

12:33

with .

12:33

So if we're off , you're

12:35

going to notice it for sure . Right

12:38

, you'll start getting some issues

12:40

there with your transmission performance , right ? So

12:43

the core alignment's going to be the better

12:45

. If you're going to be transmitting data and stuff , what

12:48

? What's the cost difference between a core and

12:50

? I don't expect you to quote numbers , but I mean , is the

12:52

core more expensive or is the cladding more expensive

12:54

?

12:54

the core core will be more expensive . So

12:57

, um , I'm thinking of one brand

12:59

in particular . You're probably going to pay about 1515,000

13:02

for a core alignment . You'll

13:04

pay about $7,500 for

13:06

their cladding alignment Gotcha

13:08

. So they do serve their purpose

13:10

. There are times where you can use them . I see

13:13

a lot in industrial environments where they're

13:15

splicing multimode In a multimode

13:17

environment . They're fantastic because you're dealing

13:19

with a large core and you don't have

13:21

to be quite as concerned with

13:23

it being perfectly aligned where you do with

13:26

the single mode .

13:26

Right , and for those who may not

13:29

know , that the core sizes on multi-mode

13:31

are typically going to be 50

13:33

micron or the old legacy 62.5

13:36

. So they're a lot larger than single mode

13:38

, so they do have a little bit more leeway too , right

13:40

. So as a fusion splicer

13:42

out in the field . So

13:47

as a fusion splicer out in the field , are there some challenges and the differences between I mean

13:50

, is there extra steps or more care you got to exercise over core

13:52

versus cladding ?

13:54

I think with the core you

13:56

have to be a little more sensitive to

13:58

dirt . With the cladding

14:01

, because it's lining , I mean , you still obviously

14:03

care about it not being dirty , but

14:05

it's going to probably fuse it even if there's

14:07

dirt there . So not

14:09

going by the numbers on the machine , whether

14:11

it's core or it's cladding , is going to be key

14:14

. You want to be looking at the XY axis

14:16

to ensure that you've got a proper fit course

14:19

place .

14:20

Let's take a short break . Are

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14:27

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14:46

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to learn more and subscribe to the 49

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Volts podcast on YouTube or

15:01

wherever you listen .

15:02

49 volts podcast on YouTube or wherever you listen . I tell people

15:04

all the time when you're fusion , splicing that as

15:07

you , as you put it in , after it lines the X and Y

15:09

axis up . If it just doesn't look right

15:11

or doesn't , it doesn't feel right , take

15:13

it back out and start over again . It's better to to re . I mean

15:16

it doesn't . You don't lose a lot of money by fusion

15:18

, but he's cutting off and redoing again . But why

15:20

not just restart from the very beginning ? Just don't touch

15:23

that end , because you've already .

15:24

Yeah , it's easier to just break it now than to rack

15:27

it all up and then come back and take it down and

15:29

put it back in your vehicle and redo it . So

15:31

we do kind of push that with the splicers

15:33

to try to , you know , be a one

15:35

and done , don't go back for fixes . We

15:38

want to avoid that if we can , because that if we can , Because you know

15:40

that service call .

15:42

It always comes in on a Friday afternoon

15:44

Three o'clock and it's three o'clock

15:47

and it's snowing outside or raining

15:49

or sleeting outside . It never comes

15:51

in on a Wednesday morning when it's

15:53

80 degrees and the birds are chirping

15:56

. Yeah

16:01

, that's for sure . Oh , by the way , you got called off another project that you have a deadline

16:03

, that you've got to get done and that deadline is not

16:05

moving , yeah that's true . Does that sound familiar ? That's very

16:07

true . All right , so

16:09

you've got the actual field experience . You're an instructor

16:12

. Give us some tips that people should

16:14

look for while they're fusion splicing

16:16

.

16:17

Okay . Well , I think I see a lot of people

16:20

really focusing , you

16:23

know , focusing as the fiber is coming in . So

16:25

what I get the guys to look for is do you have

16:27

a 90-degree end on there ? Is there any

16:29

chips or fractures or breaks or

16:31

anything ? If there is , just stop your machine

16:33

, re-strip it , re-clean it

16:35

, re-cleave it and put it back into the machine

16:38

Once it's fused . You're

16:40

going to get a number and that number is just an

16:42

estimate and I think a lot of people don't realize

16:44

that . They say , hey , I got a 0.00 . My

16:47

experience is that a .00 is

16:49

not always a good splice and the

16:51

reason being is you're taking two imperfect

16:53

pieces of glass and you're trying to say that you're

16:55

making it perfect and we all know that that's

16:58

impossible . Now

17:08

, not to say 0.00 zeros aren't going to give you a good splice . They certainly can . But my experience

17:10

has been that a dot zero one , a dot zero two generally , is going to give you a better splice . But that

17:12

number is just an estimate and it's only estimating roughly 36 inches of cable

17:15

either side of the splice . So it's

17:17

not really that legitimate . You need

17:19

to go in . Take a look at the X Y

17:21

axis . It takes an extra four

17:23

or five seconds to do that and

17:25

look at the core Is it fat , is it skinny

17:27

, is there any imperfections

17:30

in it ? And oftentimes you'll see if you

17:32

have a splice , a zero zero . If you

17:34

look at the X axis , the splice is beautiful

17:36

. But then you look at the Y and you see there's

17:38

just a slight little imperfection in there

17:40

. So that's where you'd want to break that and go

17:42

on . And if you do follow those types

17:44

of techniques , you'll find that you're a proficient

17:47

splicer that doesn't generally end

17:49

up with deficiencies , that's

17:51

actually good .

17:52

I've never heard that before . I'm

17:55

probably getting a fusion splicer within a few weeks

17:57

. One of the manufacturers reached

18:00

out to me and said do I want one to play with ?

18:01

And you know what my response was right , Absolutely , manufacturers

18:03

reached out to me and said do I want one to play with

18:05

? And you know what my response was right .

18:06

Absolutely yes , and if they have to tell them about me , yes , yes . Well , I don't want

18:08

to say who that manufacturer is yet because

18:11

I don't have it in my hands

18:13

yet . So once I have it in my hands then

18:15

I'll say who it is . But because I

18:17

love experimenting with this stuff . So what you're saying I never

18:19

thought about this before . So if you get a , when

18:21

you get that reading that 0.00 , what

18:24

you're saying is a good tip is go

18:26

look at your X and Y axis again just

18:28

to make sure . Absolutely yeah

18:31

. Don't assume it's going to be a good connection .

18:32

Yeah , I

18:38

actually was training with a fellow in a truck not that long ago and

18:40

I suggested he looked . And it was my lucky day because when he looked at the Y axis there was

18:42

an imperfection there and I said there you go

18:44

. I just proved to you that zero zero

18:46

didn't work and it was just fluke that

18:48

it happened . And I was grateful that it happened

18:50

because it actually made me look really good

18:52

.

18:54

Nothing's better as an instructor when

18:56

you tell the student , hey , this

18:59

can happen , and they're kind of like , yeah , whatever , no

19:01

, no , no . But

19:11

then it happens and you can show them . See

19:13

, I told you that's right one for the instructor . I love those kinds of teaching moments , I really

19:15

do so . So you want to make sure you look at the , the , the um , the , the core , alignment

19:17

, make sure everything's lined up , make sure you don't

19:19

have any chips . How

19:21

would contamination show up in a fusion splice

19:23

?

19:25

Oftentimes the splicers now

19:27

are quite intelligent . They

19:29

will pick up on contamination and sometimes

19:32

they just won't let you splice because it won't

19:34

shoot the light through and it'll tell

19:36

you it's contaminated . But when the

19:38

fiber comes in it does try to blow

19:40

any dust or debris or particulate

19:43

off of the fiber and for the most part

19:45

it will get it , but not always . So

19:48

your machine will generally stop

19:50

and tell you to take a look at the fiber . Usually it'll

19:52

just tell you to re-clean it .

19:54

Because things can happen when you're standing on top of that

19:56

ladder out in the field trying to see

20:00

if a seed can blow inside of it . Because

20:02

if you go straight from the cleave right

20:04

straight to the fusion splicer you're lessening the chance

20:07

of contamination being on it . Because

20:10

you really shouldn't be touching the end of a fiber after you

20:12

cleave it anyway , because you're going to put oils off

20:14

your finger and sweat

20:16

and all that stuff Cleave . Put

20:18

it right in a fusion splicer right away . Don't

20:21

cleave it and then make a phone call and call your boss

20:23

. Hey boss , can I have February

20:25

15th of the 20th ?

20:26

No , no , fusion , splice it put

20:34

it in its heat shrink tube , then call your boss . Well , one of the big things that I notice as a mistake

20:36

too is they'll see , guys , they'll strip the fiber , they'll

20:38

clean it , they'll cleave it , they'll

20:40

clean it and they'll put it into the splicer

20:42

. But they need to eliminate that second

20:44

clean because after it's cleaned you're down

20:47

to brittle glass . That's 125 microns

20:49

, not much bigger than a single strand of hair

20:51

, so it's very delicate . So once

20:53

it's cleaved it should go immediately into

20:55

the machine , no questions asked

20:57

. Try not to clean it . If you do have

21:00

to clean it , the machine is telling you to

21:02

clean it . You have to be very gentle

21:04

and it's a 50-50 chance you're going to

21:06

put that back in the machine where it's actually going to work

21:08

for you .

21:09

So I'd say at that point just cut it and

21:11

re-clean it . Yeah , I'd say just cut

21:13

it and re-clean it . Oh , here's a question for

21:15

you Do you prefer

21:17

the heat

21:21

shrink stripper or do you use

21:23

just a regular hand strippers ?

21:25

uh , for mass fusion , splicing ribbon

21:27

, absolutely thermal , uh

21:30

, so I'll use the heat stripper for that , uh

21:32

, but single fusion , I don't

21:34

know . I I like my hand tool

21:36

, my , you know , single

21:38

or triple tribal strippers . Uh

21:41

, they're sufficient . I don't know

21:43

that . The thermal stripper actually saves you a

21:45

whole lot of time . And if

21:47

they're running on batteries , I did use

21:49

one in the past for the 900

21:52

micron fiber and I found I just chewed

21:54

through batteries . I'd have to change the batteries two or

21:56

three times a day . So I don't know

21:58

if those have evolved over the last little while

22:00

. Perhaps they have . Maybe they plug them in

22:02

now , I don't know .

22:09

But I don't know . But uh , I don't know , I like having my hands on it . Yeah , when I teach fiber in

22:11

my classes the hands-on fiber , because I do virtual and face-to-face classes and

22:13

when I teach my face to face polish chuck .

22:15

Anymore . We can't use nail polish remover . They took

22:17

the proper isotope out of that , so it doesn't work

22:19

like it used to . At what

22:21

At ? Least in Canada , maybe America's

22:23

better .

22:24

Well you know , nail polish remover

22:26

is also the best thing to use for

22:28

taking Sharpie off of connecting blocks .

22:31

Okay .

22:32

A lot of people don't know that I

22:34

always just used alcohol .

22:35

That works too .

22:37

Yeah , but nail polish remover is easier

22:39

. Yeah , you can get that pretty easy . By

22:42

the way , if you're using isopropyl alcohol , it

22:48

should be not the stuff that you buy from the Walgreens or the CVS . They're

22:50

supposed to be 99% pure , 99% pure .

22:52

Yeah , they say 99.9 . I

22:54

think I've used as low as 99

22:57

, and it seems to work well . And the other day , for the

22:59

first time , I saw 99.8 , and I said the other

23:01

day , for the first time I saw 99.8 , and I said , eh , there you go .

23:03

It's pretty cool . There you go , there you go , oh

23:05

. But I wanted to kind of circle back just a tiny bit there talking

23:07

about the thermal strippers . I

23:10

think for somebody

23:12

brand spanking as an instructor , this

23:14

is where I was going with that . So my ADHD kicked in

23:16

. As an instructor , when I'm teaching

23:18

people how to terminate fiber , there's two types

23:21

of people sitting at my fiber termination desk right

23:23

. There's those people who have no

23:25

experience whatsoever and they're willing to listen

23:27

to every piece of instruction I give them , and then there's

23:29

the person who sits down . I've been

23:31

doing this for seven years . Well

23:34

, you know , the person who does the seven years is usually the person I've got to

23:36

retrain , but

23:38

the new person . The biggest

23:40

holdup I find with them is

23:43

stripping the fiber because their hands

23:45

are shaking and they don't have them build up

23:47

muscle memory up and know how much to

23:49

squeeze the strip or stuff like that . So I think that

23:52

kind of a person thermal strip

23:54

is probably going to be the best . But I

23:56

really don't think , production wise , you'll be as

23:58

fast with thermal as

24:00

a hand stripper . I really don't .

24:02

Yeah , I think the hand stripper definitely

24:04

for production , from a production standpoint

24:07

is good and economical , though

24:09

I mean they're cheap . I think strippers are only $10

24:11

a pair now , so they've gone down

24:13

in price considerably . Where are you

24:15

getting ?

24:15

yours from Cause I have not seen a pair of fiber strippers

24:18

for 10 bucks . I'll send you the contact

24:20

. Yeah , Send

24:22

them to me , because I just bought some replacement

24:24

strippers because I've

24:27

been teaching with the same set of strippers for 12

24:30

years , so they've gone through . I don't know you

24:32

do the math 15 students a class

24:34

, three classes a week times 13 years

24:36

, that's a lot of different hands for

24:39

a pair of fiber strippers to go through . So I finally

24:41

just replaced them and they were a little bit more than $10

24:44

a pop . I can tell you that .

24:47

Are you using the fancy Miller strippers ?

24:51

Those ones aren't Miller's .

24:53

Yeah , see I started out on Miller and

24:55

I would have sworn by them . But then I got

24:57

introduced to a different type

24:59

of stripper and

25:01

I was working in a clean lab at the time and we

25:04

were doing a lot of fiber . I

25:07

grew to really like them . They kind of gave us them to

25:09

demo them and I never looked

25:11

back .

25:12

Nick call them out . Who are they ?

25:15

I don't know . Everybody seems to make them now

25:17

. They're those tri-hole strippers I see

25:19

every manufacturer has them

25:21

. Really Gotcha .

25:24

I typically run with the Millers and the no necks . Um

25:26

, and the reason I go with the no necks is that's

25:29

very old school . That's

25:31

very old school it is . But again

25:34

, going back to that person who's never

25:36

stripped before , I

25:38

let them go with the millers first . But the millers

25:40

, if you don't have it at the right angle angle , you

25:42

don't squeeze it until you build

25:44

up that muscle . Remember , you break a lot of fiber . Yeah , and

25:47

after the , after a new student who's never done fiber before

25:49

has broken their fiber like five

25:51

times . They're that you could . You can

25:53

literally see them start shaking and start

25:55

getting nervous . I said here try these

25:57

, try these no nicks , because the no nicks are more

25:59

precision . But I always tell them this

26:02

is just to get you through the class . If you want to become proficient

26:05

at stripping fiber , you want to master

26:07

those millers right , you want to master another . No-knicks

26:10

are slow .

26:11

They're slow compared to other they are . I

26:14

have to be honest , I used those when I started

26:16

out and when they got

26:18

rid of those I never looked back . I mean

26:20

, I I found I used to break

26:22

a lot of fiber with them .

26:24

Well , every , every fiber person breaks fiber

26:26

.

26:26

Oh , by the way , here here's my safety tip of the day Always

26:33

dispose of your

26:35

fiber in an approved scraps container Always , hey

26:38

, one of my favorite people works at that company

26:41

, john Bruno , and his training

26:43

.

26:43

You know , I I I mentioned , I

26:48

mentioned the two hour fiber course from John Bruno and FIS on a lot of podcasts . I just

26:50

put out a a Tik TOK Instagram

26:52

YouTube short . Today Somebody asked

26:54

me what

26:56

are some good tips to get in the ICT industry

26:58

. So I gave him three tips and one of them was go

27:01

online and get the free training FOAorg

27:03

, the two-hour course by

27:05

John Bruno , and John Bruno is a fantastic

27:07

instructor .

27:09

He's a great guy , he knows a lot . He

27:11

kind of mocked me a little bit and said what am I

27:13

teaching you ? I said honestly everything coming out of your

27:15

mouth . I'm taking something from that , so it's

27:17

good right .

27:19

Good instructors like that . A good instructor is always going to be

27:21

learning from other people , even other instructors

27:24

, even students .

27:25

I'm going to show up at Burnside one day .

27:27

There you go . Hey friends , I want to tell

27:29

you about a great organization , tech

27:32

Knowledge Worldwide , an active

27:34

community of tech professionals dedicated

27:37

to elevating our industry and

27:39

each other . It's the real deal

27:41

, and I'm grateful to be part of this

27:43

community . Their annual tech conference

27:45

is coming up April 23rd and

27:47

24th in Nashville , tennessee

27:50

, and will feature amazing

27:52

speakers , workshops and even

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27:56

credits . Stay up to date and

27:59

lock in your spot now at techfestorg

28:02

. That's T-E-K-F-E-S-Torg

28:05

. I

28:08

encourage all my low voltage followers

28:10

to consider joining to see if

28:12

they want a seat at TKW's

28:14

table too . All are welcome to learn

28:16

, grow and see what

28:18

putting community over competition

28:21

can do . Go to techfestorg

28:24

for more information .

28:26

All right , so let's get into another conversation now . Single

28:28

mode and multi-mode fusion splicing Okay

28:31

, what's the difference ?

28:34

There's not really any difference . It's the same process

28:36

you're going to go through with either one . The

28:38

only thing is you're going to have to change your program

28:41

on your splicer

28:44

in order to match what it is you're doing , whether it's

28:46

50 micron , 62.5

28:48

, or single mode . So

28:51

I think you'd have more challenges if you're

28:53

splicing BIF fiber than

28:55

you do with multimode

28:57

or single mode . I really never

28:59

found that there was much of a transition between

29:01

them .

29:02

I really never found that there was a much of a transition

29:04

between them . How hard is

29:06

it changing the ? Because I don't do fusion splicing enough to , because

29:09

I got out of the field before fusion splices really became affordable and I only see them in classroom environments

29:11

so I never , never , got to play with them in the field as a production

29:13

setting . But how hard is it to

29:16

know when and how to

29:18

change the profiles in your fusion splicer ?

29:20

Well , the

29:23

evolution of the splicer has been great because when your fiber comes in , oftentimes it'll

29:25

pick up , it'll say this is G657

29:28

, this is G652 . So

29:30

if you go to fuse it and it doesn't work , then

29:32

you can go into the programs , the splice programs

29:34

, and say , okay , I want to do BIF , the

29:36

G652 , bending insensitive

29:38

fiber and all of a sudden now your splice

29:41

will work . And it would be the same thing for

29:43

multimode . You'd have to go into that same program

29:45

and change it to the 50 or to

29:47

the 62.5 . So

29:50

knowing that stuff helps , I mean same as

29:52

if you're getting into some of the legacy stuff

29:54

and you're into the non-zero dispersion

29:56

shifted fiber , you'll find sometimes

29:59

it won't splice with the regular program so you'll

30:01

have to go in and change that in order

30:03

to make it work .

30:04

Well , Right , so

30:09

inside plant and outside plant . Inside plant means you're fusion splicing

30:11

inside the building . Outside plant means you're in

30:13

a maintenance hole or you're on top

30:16

of a ladder out in the field or something like that . Right

30:18

? What are some tips for both inside

30:20

plant and tips for outside plant ?

30:23

Well , inside plant , believe it or not

30:25

, I find holds more challenges

30:27

than outside plant splicing . Oh really , and

30:30

the reason for that ? Especially if you're in a new construction

30:32

zone where you've got the guy drywalling

30:35

and scraping and you've got the

30:37

metal guys cutting metal and you've got

30:39

electricians hauling cables around you

30:41

, they're creating a dusty work

30:43

environment . But also , too , you might

30:45

be in an IT room where you have fans blowing

30:48

. You've got all the stack maybe

30:50

beside you . It's drawing air in . It's creating

30:52

a lot of dust . In particular and

30:55

it took me a while as a young tech to

30:57

figure that out I'd go into these really clean

30:59

environments and I would have way more troubles

31:01

than I would ever have in my truck . And

31:03

that's what it was . It was the air exchanges

31:05

were creating a hostile environment

31:08

for the splicing . But your truck

31:10

, generally in the in the truck , in

31:12

the outside plant I mean you have a controlled environment

31:15

. You're controlling the heat , you're controlling air

31:17

conditioning in the summertime , so

31:20

your environment is what you make it . So if you

31:22

keep that truck nice and clean I

31:24

mean I've worked with guys over the years you had to put on

31:26

booties to get into their truck . It was that clean

31:28

, right ? Oh , nice , I mean

31:30

good for them .

31:31

Not my trucks .

31:32

Not my trucks . Well , I always

31:34

said my dirty truck was a sign of my genius

31:36

, so I used to run by that . That explains

31:38

my desk .

31:39

There you go , I don't want to take the camera

31:41

and show it here , because , cause I'd be thoroughly embarrassed

31:43

. But I got a pile of stuff just kind of sitting

31:46

here and my wife God love

31:48

her Cause I have a tendency to leave things around

31:50

the house , so if

31:52

it's something that belongs here , she brings it in and puts it on

31:54

top of this pile .

31:55

Well , another environment too is , say

31:57

, industrial environments , maybe a

32:00

mining . So if I was sitting in

32:02

a mine splicing fiber , it's a hostile

32:04

, dirty environment , you

32:12

can't do anything about it . So we would erect a tent around us , we would use the water to

32:14

just kind of spray down the floor . But when you set your feet down , you don't move them . You stay

32:16

as still as you possibly can to do the job . So

32:18

you have to kind of make those adjustments

32:20

depending on where you're , where you're splicing

32:23

so industrial environments too . I've

32:25

come out many times where my hands

32:27

were black , just dirty , and I said wow

32:29

, that wasn't even supposed to work . But it works

32:32

because you're careful what you're touching .

32:33

Are there tents specifically for terminating

32:36

splicing fiber ?

32:37

Yeah , Pelsu makes a nice

32:39

tent . It's got a white and yellow

32:41

body on it so you get good lighting inside

32:44

of it . I know some guys to

32:46

save money they'll go into the fishing

32:48

tents and I did do that with

32:50

one company I worked for , but I found it a little

32:52

bit hard because it was black inside

32:54

for the ice fishing , so it

32:56

made for a pretty dark environment to

32:59

see the fibers . Well , I

33:01

mean , I put lighting and stuff in there too , but I

33:04

like Pell's Soup personally . That's what I would . That's

33:06

my go-to Gotcha .

33:09

So I was doing a live stream a

33:11

couple weeks back or it might have been in December

33:14

, might have been before my break and

33:16

I had somebody ask me about spider fiber

33:18

and I was like what

33:21

, what's spider fiber ? I ain't never

33:23

heard of spider fiber before . What

33:25

is it ?

33:27

I don't know how to describe it , but it's a

33:29

fiber that when you if you pull

33:31

, so if you go by your color code , you start

33:33

at blue and then it ends at aqua . But

33:35

if you take those and pull them apart it

33:38

almost creates like a weave in between

33:40

the fibers . So it's one almost

33:42

like one solid piece and you can pull

33:44

each individual fiber that you need and push

33:47

it and it all goes back together for splicing . So

33:49

it's kind of an interesting

33:52

fiber here . We use it a lot in Canada

33:54

, but it's in Western Canada . We don't

33:56

see it here in the Maritimes and I didn't

33:58

see any of it when I was working in Eastern

34:00

Canada as well , but in

34:02

Western Canada definitely it's

34:05

a big one .

34:06

That's interesting . Why would it be used more in the Western

34:08

side of Canada than the Eastern side ?

34:09

Well , I think probably because

34:12

of the manufacturer is AFL

34:14

Fujikora . I think it's AFL's

34:16

cable , I'm not 100% sure . I

34:18

hope I didn't throw the wrong name out there . But

34:21

they do supply a lot of the Western folks

34:23

with the products , so I think that's probably

34:25

why it's there .

34:26

Yeah of the Western folks with the products . So I think that's probably

34:28

why it's there . Yeah , so on another podcast , another live stream question

34:30

. I did a live stream on Wednesday

34:33

and this guy asked me the question because

34:37

I usually try to get into like 30 minutes and I was already like 31 minutes

34:39

, 32 minutes into the live stream . I'm trying to get off because

34:41

my wife was fixing dinner out in

34:43

the kitchen . I could literally smell

34:46

the meat level . I was like , oh , trying

34:48

to keep my mouth from moistening

34:51

. And the guy asked me a question about fiber

34:55

optic testing , otdr testing , specifically

34:57

ghosting . And

35:02

of course I got to admit I let my stomach get the better of me and I gave him

35:04

like the really quick , dirty answer right , so

35:06

can you tell us what is ghosting on an

35:08

OTR and what causes it ?

35:11

So ghosting you typically

35:13

see on the fiber when there's a reflection

35:16

back , scattering in the light . So

35:18

it looks like there's two events there , when in

35:20

fact it's an event that's just being echoed

35:23

or repeated . So it's an echo , it's

35:26

usually because of contamination . Usually it could be

35:28

because of maybe too

35:30

much alcohol residue . It

35:34

could be a whole host of things , but generally it's a

35:36

dirt-related issue .

35:37

Generally , and I would

35:39

be remiss if I go through this whole fiber

35:42

episode and not talk about safety . Safety Terminating

35:44

fiber is a dangerous talk about safety

35:46

. Safety Terminating

35:48

fiber is a dangerous activity , it

35:51

sure is so . It's gooba diving and

35:53

parachuting and riding

35:55

motorcycles . But if you take the proper steps

35:58

it can be a safe activity

36:00

, right . So what are some safety

36:02

considerations for fusion

36:04

splicing ?

36:05

Well , honey , safety considerations with

36:07

fusion splicing is , first

36:10

of all , if you're working with live fiber which

36:12

we do do on occasion making

36:14

sure you're not looking into the end of that fiber . It's

36:16

UV light , you're not going to see it , but it'll just

36:18

cause blindness . It's not going to hurt

36:20

though . It'll be quick and painless . Um

36:29

, and I think also to the fiber shards , is a big one , making sure you're you're maintaining

36:31

those uh , either putting them in a shards container or having a garbage can . Now , one

36:33

thing I do caution , uh slicers

36:36

about is if you're going to put it into a garbage

36:38

can and you're lifting that garbage can

36:40

over your head to put it into a , let's say , a

36:42

dumpster , just make sure that stuff's

36:44

not going to come back out in your face in the wind and

36:47

it could cause you a lot of problems . Because

36:49

the problem with the glass it's very difficult for them

36:51

to find . I've had glass in my hand

36:53

. They were able to find it with an ultrasound and

36:56

I had to be fully awake

36:58

for that and I would go ouch and she would

37:00

know to look in that area . And then the same

37:02

thing when the doctor did the surgery , when he cut the hand

37:04

open , there was no pain medication . I had

37:06

to be awake for that and as he's digging

37:09

around in my hand and there's blood everywhere

37:11

because you bleed in your hand quite a bit I

37:13

had to be awake to say , oh , that hurts , oh that hurts

37:16

, oh that hurts , and that was how he found

37:18

it . So it's very small , they can't see

37:20

it and , especially when you're you're bleeding

37:22

, they're definitely not going to find it . So you

37:24

want to avoid those things happening . So

37:27

those are the

37:30

kind of the key ones is your fiber

37:32

shards , but I think also to making

37:34

sure the acrylate and the

37:36

cable that you're ventilating , because

37:38

that's a big one , yes , and a lot of people

37:40

aren't aware of that .

37:41

And here's one I'll tell people that a lot of people don't really

37:43

think about is be

37:46

aware of your surroundings , and what I mean by that

37:48

is because you might be splicing a fiber

37:51

in a telecom room in an existing office space and

37:53

because of some of the chemicals that you might

37:55

be using might cause somebody

37:57

who's in the area to have an asthmatic reaction

38:00

.

38:00

That's possible yeah .

38:01

Yeah , because it's . My wife is a reactive asthmatic

38:04

and there's certain scents that just will literally cause

38:07

her to have to go to an asthmatic Also .

38:10

Well , I actually go anaphylactic from

38:12

the glue because I've had overexposure

38:14

from the years . So when we're in the

38:16

classroom and people are using the glue I

38:19

am very careful that they don't touch my tools

38:21

and I'll put on my latex gloves because

38:23

they're not thinking about my allergy

38:25

. But I don't want to do the EpiPen and epinephrine

38:28

shots . It sucks .

38:29

Yeah , no , I get that . I'm

38:34

allergic to shellfish and I got to be careful when I go to restaurants and stuff for that

38:36

very reason and stuff . Well , thank you for coming on the show . It's

38:38

about dang time . It's

38:40

about dang time and I appreciate the wealth of knowledge

38:42

that that you've given us here in the episode

38:44

today , and also I love seeing

38:47

your posts on LinkedIn and stuff like that

38:49

. So thank you for coming on , jane .

38:50

Yeah , thanks for having me , chuck .

38:52

Thanks for listening to let's Talk

38:54

Cabling , the award-winning podcast

38:57

where knowledge is power and

38:59

the low-voltage industry connects

39:01

. If you enjoyed today's episode

39:03

, don't forget to subscribe , leave

39:05

a review and share it with your crew

39:08

. Got questions or ideas for

39:10

the show ? Chuck wants to hear from you

39:12

. Stay connected , stay informed

39:14

and always aim for excellence

39:16

. Until next time , keep those

39:18

cables clean , your standards high

39:20

and your future bright . Let's

39:23

talk cabling empowering

39:25

the industry , one connection

39:27

at a time .

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From The Podcast

Let's Talk Cabling!

Welcome to  "Let's Talk Cabling" – the award-winning podcast that's your ultimate gateway to the dynamic world of information and communications technology (ICT). If you're aged 18 to 40 and thrive in the ICT industry or simply curious about it, this podcast is your must-listen destination!🏆 Award-Winning Excellence: "Let's Talk Cabling" is proud to have earned recognition for its outstanding content and invaluable insights in the ICT field. Our commitment to educating and empowering individuals like you has garnered us a prestigious industry award, a testament to the quality of information you'll find here.🌐 Explore the ICT Universe: Join us as we delve deep into the realm of designing, installing, certifying, estimating, and project managing low voltage projects across diverse industries. Whether you're an industry veteran or just starting your journey, our engaging discussions will enrich your knowledge and skills.🎙️ Story-Driven Learning: We follow the captivating StoryBrand methodology to ensure every episode is not just informative but also captivating. Expect real-world anecdotes, expert interviews, and relatable narratives that make learning about cabling and ICT a fascinating experience.🚀 Subscribe Today: Don't miss out on the power of knowledge! Hit that subscribe button and embark on an exciting journey with "Let's Talk Cabling." Whether you're on YouTube, TikTok, LinkedIn, Instagram, or your preferred podcast platform, we're here to educate, encourage, and enrich your ICT endeavors. Remember, in the world of ICT, knowledge is power, and we're here to empower you.Join our growing community of ICT enthusiasts today!#cbrcdd #rcdd #wiremonkey #BICSI  

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